Production Fermenters Bioreactors Industrial Scale

Model No : Fermex BioFMXL

Capacity : 1000L to 50000L

Industry : Food Industry, Pharmaceutical & Biotech Industry, Agriculture Industry, Waste Management Industry

The goal of Fermex Industrial Fermenters is to enhance the microbial production of commercially and economically useful substances, on a large scale, to produce products or to carry out important biochemical transformations. Our Industrial Fermenters and Bioreactors are made up of the best grade material like SS316L for wet parts and SS304 for non-wet parts. Our BioFMXL series fermenters and bioreactors are designed in such a way so as to improve biochemical or physiological processes while yielding the highest quality and quantity of a particular product. Fermex Large Scale Fermenters and Bioreactors are highly energy efficient with robust design. Fermex BioFMXL fermenters and bioreactors are available in three automation modes such as Basic, Semi and Fully automatic, ranging from 1KL to 50KL. BioFMXL series is an asset for large scale industries, including microbiology, food, pharmaceutical, biotechnology, and biochemical.

Technical Specifications:

Type: Sterilization in Place (SIP) and Cleaning in Place (CIP)

Design Code: ASME BPE-2019

Temperature: 0 to 150 °C

pH: 2 to 14

DO2 : 0-100%

MOC: SS 316L/304 & ASTM grade

Automation Grade: Manual, Semi-Automatic & Fully Automatic

Surface Finish: Inner surface 420 grit mirror-finished Ra 0.25 to 0.5μm and External 120 to 180  grit hairline matt finish.

Features:

• Automated control of process parameters like temperature, aeration, pH, DO, Foaming, pressure, Online Turbidity, Redox, etc.
• Top driven Agitator is provided through a single mechanical dry seal/double mechanical wet seal.
• Feed addition through a precise flow control meter for accuracy of feeding.
• Zero dead leg sampling valves and harvesting valves with in place steam sterilization system.
• Highly energy-efficient agitator drive, with a combination of specially designed Impellers like Rushton turbines, Marine, BT-6, PBT/HE-3, etc., is provided for proper media mixing and economical operation.
• PLC-based panels are provided with a color touch screen HMI to provide the operator with monitoring and control of various parameters.
• Mobile App/web server is provided for data monitoring purposes.
• Alarms SMS alert on mobile is provided.
• Reserve data logging with SCADA software is also provided so that no important data of the batch is lost out.
• All wet parts are made of SS316/316L and non-wet parts are made of SS304.

Controls:

• Automatic Temperature Control
• Automatic pH Control
• Automatic Foaming Control
• Aeration Control through rotameter/MFC
• Automatic Nutrient Feeding Control
• Automatic Redox Monitoring & Control
• Automatic Exhaust Gas Pressure Monitoring & Control
• Automatic OD/Turbidity Measurement
• Automatic Agitation Control
• Automatic DO Control (Cascade Control)
• Automatic Back Pressure Monitoring
• Automatic Vessel Sterilization Control
• Batch Recipe System
• Control Panel – Independent / Combined
• Mobile Application
• SMS Alert Facility
• Supervisory Control And Data Acquisition (SCADA)

Applications

• Commercial production of antibiotics, enzymes & vaccines

• Large-scale microbial & cell culture processes

• Food & beverage industry: probiotics, starter cultures, organic acids

• Agriculture: biofertilizers, biopesticides & animal feed supplements

• Industrial biotech: bioethanol, biogas, bioplastics & biochemicals